The "heart" of the transmission system: the gearbox determines the operation quality of the equipment
From the smooth operation of smart homes, to the efficient transmission of industrial assembly lines, to the precise control of medical equipment, gearboxes, as the "power center" of the equipment transmission system, directly affect the operating efficiency, service life and operating accuracy of the equipment. Traditional gearboxes often face problems such as high noise, poor adaptability, and easy wear and tear, making it difficult to meet the stringent needs of modern equipment. As a professional gearbox manufacturer, Dongguan Hongpeng Plastic Technology Co., Ltd. is deeply involved in the field of plastic transmission. With the core of "wide adaptability, stability and durability, and customization on demand", it focuses on the research and development, production and service of gearboxes, providing cost-effective transmission solutions for thousands of industries and helping equipment achieve better operating performance.

Core advantages: "Four performance highlights" of Hongpeng gearboxes

Hongpeng Plastic abandons the design shortcomings of traditional gearboxes and combines the characteristics of plastic materials with precision manufacturing processes to create a gearbox product system with both performance and practicality, becoming the preferred partner of equipment manufacturers.

1. Diverse adaptation, covering all scene needs

According to the transmission parameters (power, speed, load) of different equipment, a modular gearbox system is created. The transmission ratio covers 1:3 to 1:100, and the motor power range is 5W-1000W. It can flexibly match various power sources such as micro motors, stepper motors, and servo motors. Whether it is small drives for smart homes, heavy-duty transmissions for industrial equipment, or precision controls for medical instruments, corresponding models can be found without the need for additional modifications to equipment interfaces, significantly reducing adaptation costs.

2. Plastic core, lightweight and more durable

The core transmission components are made of high-strength engineering plastics such as PA66 and POM. Some products are reinforced and modified with glass fiber, which reduces the overall weight of the gearbox by 30%-50% compared with metal gearboxes. At the same time, the tensile strength and impact toughness are comparable to traditional metal parts. According to actual measurements, the continuous operation life under normal temperature conditions can reach more than 8,000 hours, and the performance is stable in the environment from -20°C to 70°C without embrittlement or deformation. It is suitable for use in home, industry, outdoor and other scenarios.

3. Silent design improves user experience

By optimizing the tooth meshing curve, adopting precision injection molding technology and adding self-lubricating ingredients, the operating noise of the gearbox is controlled below 40 decibels, which is far lower than the industry average. In noise-sensitive scenarios such as smart homes (sweeping robots, curtain motors), office equipment (printers, shredders), and medical equipment (blood pressure monitors, rehabilitation equipment), it can effectively reduce noise interference and improve product comfort.

4. Resistant to corrosion and suitable for complex working conditions

Plastic materials are inherently excellent in chemical corrosion resistance and can withstand corrosion from grease, weak acids, weak alkali and humid environments. No additional anti-rust treatment is required. In special scenarios such as food processing equipment, bathroom drive systems, and chemical auxiliary equipment, the service life is more than twice that of metal gearboxes, reducing equipment maintenance frequency and costs.

Product matrix: full category layout, accurately matching equipment needs

As a professional gearbox manufacturer, Hongpeng Plastic has built a diversified product system based on the characteristics of equipment in different industries, covering standard series and customized series, realizing "one type of equipment and one exclusive solution".

1. Micro intelligent equipment gearbox series

Focusing on the demand for miniaturized transmission, we launched a micro gearbox with an outer diameter of 10mm-30mm. It adopts a planetary gear train design and has a transmission efficiency of more than 95%. It is suitable for scenarios such as smart wearable devices, small drones, electronic locks, and smart sensors. The product is small in size and light in weight (minimum only 3g), and can be easily integrated into a compact device structure. It also has low power consumption characteristics to extend the battery life of the device.

2. Household appliance gearbox series

Including washing machine drive gearbox, air conditioner swing leaf gearbox, soy milk machine mixing gearbox, sweeping robot walking gearbox, etc., focusing on high cost performance and stable transmission. The gearbox of the washing machine adopts a deceleration and torque-increasing design, which can stably output large torque; the gearbox of the sweeping robot has forward and reverse functions and an anti-skid structure to ensure accurate walking and steering, adapting to the driving needs of various home appliances.

3. Industrial automation gearbox series

Heavy-duty gearboxes, assembly line transmission gearboxes, automation equipment drive gearboxes, etc. are developed for industrial scenarios. They are designed with a combination of reinforced plastic gears and metal bearings. The rated torque can reach 50N·m and can withstand the continuous heavy-load operation of industrial equipment. Equipped with a sealed dust-proof structure, it can resist workshop dust and oil pollution, ensuring stable operation in complex industrial environments.

4. Medical and health gearbox series

It is specially customized for medical equipment, including rehabilitation equipment gearboxes, infusion pump gearboxes, blood glucose meter drive gearboxes, etc. It uses food-grade plastic materials and complies with the health standards of the medical industry. The gearbox transmission is smooth and seamless, and can accurately control the movement range of the equipment (error ≤ 0.1mm), ensuring the accuracy and safety of medical equipment. Some products have passed relevant certifications in the medical industry.

Manufacturer strength: full process guarantee from production to service

Relying on a complete production system, strict quality control standards and considerate service capabilities, Hongpeng Plastic uses the advantage of direct supply from manufacturers to solve procurement and application pain points for customers and improve cooperation efficiency.

1. Large-scale production, stable and efficient supply

It has a modern production base covering an area of 8,000 square meters, equipped with 10 gearbox-specific production lines, and uses automated injection molding, precision assembly and testing equipment to realize full-process automation of gearboxes from parts processing to finished product assembly. The daily production capacity reaches 300,000 sets, and the annual production capacity exceeds 100 million sets. It supports small-batch trial production (minimum order of 50 sets) and large-volume orders (acceptance of tens of millions of units). Regular standard parts are shipped within 48 hours, and customized parts are delivered accurately within 7-15 days according to the plan.

2. Full chain quality control, reliable and controllable quality

Establish a full-process quality management system of "raw material incoming inspection - production process monitoring - finished product delivery inspection", equipped with professional equipment such as tooth profile measuring instruments, torque testers, fatigue life testing machines, and noise detectors. Each batch of gearboxes must be tested on 15 core indicators such as dimensional accuracy, transmission efficiency, torque output, and noise level. The factory qualification rate is stable at more than 99.7%. Each batch comes with a detailed quality inspection report.

3. Customized services to meet individual needs

Equipped with a professional mechanical design team, we can provide "one-on-one" customized services based on equipment drawings, samples or transmission parameters (power, speed, installation space) provided by customers. We follow up the entire process from gearbox structural design, material selection, mold development to sample trial production, such as customizing lightweight gearboxes for intelligent robots, designing waterproof and high-temperature gearboxes for special equipment, and accurately matching personalized transmission needs.

4. Direct supply from manufacturers + value-added services, outstanding cost performance

Adopting the "R&D-production-sales" integrated model, eliminating the intermediate circulation link, directly providing customers with factory-priced products, the price is 10%-15% lower than that of middlemen. At the same time, it provides free sample testing, technical consultation, installation guidance and other value-added services to help customers optimize transmission solutions, such as reducing equipment energy consumption by adjusting gearbox parameters, further reducing overall costs for customers.

Industry Application: Gearboxes empower equipment upgrades in thousands of industries

With its stable performance, wide range of adaptability and considerate service, Hongpeng plastic gearboxes have deeply served many core fields and become long-term partners of many equipment manufacturers.

1. Smart home and consumer electronics fields

Provide drive gearboxes for smart curtains, electronic locks, sweeping robots, smart toilets, small home appliances, etc., with lightweight, low noise, and low power consumption characteristics to enhance the user experience and market competitiveness of smart home products.

2. Industrial automation and intelligent manufacturing fields

It is suitable for assembly line conveyor belts, automated sorting equipment, small robotic arms, industrial sensors, etc. The stable transmission and wear-resistant characteristics of the gearbox ensure the continuous and efficient operation of industrial equipment, reduce downtime and maintenance time, and improve production efficiency.

3. Medical and health field

Serving medical equipment such as rehabilitation training equipment, medical infusion pumps, blood glucose meters, and sphygmomanometers, food-grade materials and precise transmission characteristics meet the strict standards of the medical industry to ensure the safety and accuracy of medical equipment.

4. Automobile and transportation fields

It provides gearboxes for vehicle navigation buttons, car interior drives (windows, sunroofs), new energy vehicle charging equipment, etc. Its temperature-resistant and wear-resistant characteristics adapt to the complex vehicle environment and improve the reliability and service life of vehicle equipment.

Hongpeng Plastic: Be a reliable partner in the transmission field with professional strength

Dongguan Hongpeng Plastic Technology Co., Ltd. is located in the core area of Dongguan's plastic industry. It has 12 years of experience in the research and development and production of plastic gearboxes. It is a comprehensive enterprise integrating R&D, production, sales and service. The company has established a complete quality management system. With the advantages of "stable quality, wide adaptability, and considerate service", the company has become a long-term partner of many equipment manufacturers in the Pearl River Delta and surrounding areas. Its products are exported to many provinces and cities across the country, and it has accumulated a good reputation in the field of transmission components.